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Sublimation Printer

Learn, Review, How To, Complete Guide About Sublimation Printing, Sublimation Blanks, Sublimation Paper & Ink

sublimation-printer-sublimation-ink-epson-sublimation-printer-sawgrass-sublimation-printer-best-sublimation-what-is-a-sublimation-printer-business

What is sublimation printing?

Sublimation printing uses a specific type of printer and ink to create products we use everyday. Sublimation printing is a popular and high quality method of printing.

The method is a process of designing, printing, and transferring a design from sublimation paper onto a piece of fabric or material.

Transferring is done by using pressure and heat (between 350 – 400 degrees).

Sublimation ink, unlike regular ink and toner, when heated changes. The change is from solid particles of the ink into a gaseous state and permeates fabric. The sublimation ink, then becomes part of the fabric making the design seamless to touch and resilient to fading from washing.

Sublimation printing is an easy and cost-effective way to create custom and  personalized products for business promotion, consumer products, and household items.

What is a sublimation printer?

Regular printers print by applying ink on top of the print surface. A sublimation printer uses sublimation ink to permeate the printed surface and material.

Printers suitable for sublimation printing usually work with water-insoluble disperse dyes (i.e. viscous dyes). These are often also called sublimation printers or “subli” printers. Due to the consistency and temperature sensitivity of the ink, special sublimation printers are required. Regular inkjet printers can only be used with special water-based inks.

Changing between normal and special inks is not recommended due to contamination of the print heads and tubes with residues.

Are you a beginner or hobbyist and want something inexpensive to get started with?

Are you considering making money with your hobby and starting a small business?

Do you want to create a career and make more money with large format and professional sublimation printing?

Sublimation printing – the process

sublimation printing process

Let’s take a closer look at sublimation printing and the process.

First, you can choose a design or create a custom design for yourself or customer. You’ll need to know where to look for design inspiration or have the software to create the designs from scratch. After you have chosen your design, you will use a sublimation printer to print it out onto the special sublimation paper. The design is then transferred into the fabric, by either using a heat press or (if you are doing it at home without a heat press) by applying pressure and putting it into the oven.

The ink is embedded into the fabric and therefore will remain vibrant longer. Other printing methods wear off and fade easily. The heat in the press or the oven opens the fabric fibers and the pressure presses the gaseous sublimation ink into the fabric. When everything cools down, the ink turns back into a solid form and becomes part of the fabric. The press can then be released and the paper gently taken off of the shirt or mug (or whatever object that you have used).

You may be wondering, “How does the sublimation ink permeate mugs?”. Ceramics may seems solid, yet they are porous and can have ink embedded in them. Although, a sublimation coating would help this process.

A simple process once mastered, can be inexpensive and be recreated at home with the help of a compact sublimation printer and a heat press. This would be a good way to start your small business. If you’ve ever wanted to create designs that stand out from the crowd and make money, this is an efficient and creative way.

Sublimation Ink

sublimation ink

There are a few things that you need to start printing designs onto your merchandise through the use of sublimation printing. First, a sublimation printer and sublimation ink.

Good, quality sublimation ink is necessary.

Manufacturers will recommend only their brand. Sometimes, this is a good thing. And sometimes, the sublimation ink specific to a printer’s brand will be expensive. There are aftermarket and non-brand specific sublimation inks made to for the sublimation printers. However, the quality and print results may suffer and vary. In addition, the warranty will voided for some sublimation printer brands.

Sublimation Heat Presses

heat press machine

You will need to invest in a heat press to transfer the designs into the fabric. If you want to print the design onto a ceramic mug, you can purchase a mug clamp and press. It is important to think about the materials that you want to use for your sublimation printing as not all materials are suitable. You will also need sublimation transfer paper and can also invest in Raster Image Processor (RIP) software that will help with color correction.

There are a range of heat presses available on the market, from budget-friendly to heat presses that are more appropriate for commercial purposes. The size of the heat press you purchase will, of course, depends on what you are using it for. Some sublimation heat presses are capable of a range of functions. Others are made simply for t-shirt designs.

As with sublimation printers, it is important to read reviews online before you purchase. SublimationPrinter.Co has compiled a list of heat presses that will best suit your needs.

If you are doing it at home for fun, then you probably just need one that will work and function for your specific products like t-shirts or mugs. But, if you intend on building your business, then investing in one that offers multifunctions is the best option.

Sublimation Printer For Shirts

citi trends sublimation

Casual Shirts

sublimation printer for shirts

The best overall designs are printed using sublimation. Wild, bright, and vivid colors cover the entire shirt.

Sublimation shirts are a relatively new product on the market. These shirts are gaining popularity for their attention grabbing designs.

Types of T-Shirts for Sublimation Printing

Sublimation ink adheres to polyester or polymer only. So the types of shirt fabric you use will give you varying vividness and brightness of your pressed sublimation designs.  

  • 100% Polyester – this will give you the most vibrant sublimation design.
  • Poly / Cotton Blends – the amount of polyester in the blend will determine the vividness of your sublimation design. This will give you a faded, vintage looking design.
  • Bleached Shirts – some “heather” colored shirts bleach well to give you a white area to sublimate on. The vividness of the sublimation design to this bleached area is determined by the amount of polyester in the shirt.
  • Treated Cotton Shirts – cotton shirts that are sprayed with a polyester liquid may look good in the beginning. But with multiple washings, that polyester coating will eventually wash off along with the sublimation design. There are other problems that may arise from this (i.e. allergic reaction, unknown MSDS, general liability issues) so this type of shirt is not recommended for sublimation.

 

Size Of Sublimation Prints For Sublimating T-Shirts

The size of the T-shirt you want to sublimate will determine the print size capability you will need. The small format printers can print up to 8 ½ x 14” while the large format printers can print up to 13 x 19”. There are also larger printers that can print 24” wide and more. 

If you’re going to make shirts that are sized Large or bigger, then you should choose the large format (wide format) printers that are capable of printing larger than 8.5 x 14 inches. 

Sportswear

sublimation sportswear

You may have seen sublimated shirts before and didn’t know it. Athletic and sportswear advertisers have been using the sublimation printing process. Athletes enjoy the shirts more for the seamless design, comfort, and durability.

Fashion

sublimation printing fashion

The latest fashion of men’s and women’s apparel is using sublimation printing. Create memorable, vivid designs for an all over fashion expression.

Do you want to know more about sublimation printing and where to get the blank materials and fabric? SublimationPrinter.Co has product reviews, how tos, and a complete guide for businesses to get you started in sublimation printing.

Sublimation Printer Material

If you are thinking of creating your own printing business and want to utilize sublimation printing or you want to start using the process at home, it is important to know what materials you can use.

Here are the most commonly used materials:

  • Polycotton textile
  • Polymer
  • Polyester
  • Ceramic
  • PVC
  • Polyester-coated aluminum
  • Polymer-coated metal
  • Polyester-made fabric
  • Polymer-coated plastic
  • Aluminum Panels and Inserts
  • Hardboard and Wood Plaques
  • Tile
  • Mugs
  • Acrylic
  • Glass
  • Slate
  • Polyester Fabric
  • Reinforced Fiberglass
  • Plastic
 

You may have noticed that cotton is not including in this list.

Why?

Sublimation will wash out of cotton. This happens because the synthetic sublimation dye cannot chemically bond with the all-natural cotton fibers.

However, you can create a synthetic surface on top of cotton.

The best materials to use for sublimation printing out of the list above is polyester or ceramic. For fabric, you can use a variety of designs and logos, unlike traditional printing that could sometimes only produce one logo per garment.

There are, however, a few designs that don’t work well with sublimation printing. An example, are designs that have block colors with designs that need to be placed all over the garment. This is partly because of a chance of ghosting, color mismatch, and white streaking.

Are there any materials that won’t work with sublimation? Again, 100% cotton materials and other natural materials are not suitable for this method of printing. This is because they are chemically incompatible and the ink will not adhere.

Best Sublimation Printer

Whether you are looking to buy your first sublimation printer or looking to add another one to your collection, it is a good idea to research online before you buy. With a variety of options on the market in a range of prices, you should compare the different printers and look at their reviews.

To help make your decision easier when choosing the best dye sublimation printer for your needs:

Top 6 Best Sublimation Printers

Sawgrass Sublimation Printer

Sawgrass sg500

sawgrass sg500

The SG500 Sawgrass printer is the perfect start to creating personalized products at home. With low start up and running costs, you’ll soon be creating customized products with vibrant HD images – quickly, easily and profitably.

Like all Sawgrass printers, the SG500 performs its own automatic maintenance cycle for trouble-free printing.

New Features:

  • Wifi Capability
  • Backlit LCD Screen
  • Two-Year Warranty
  • Single Roll Bar – Eliminates Paper Jams
  • Aluminum Encoder Strip – Reduces Dust Accumulation
  • Ultra-fine Printing Capabilities with 4880 x 1200 dpi
  • Brand New Processor for Faster Image Processing


Decorate a wide variety of products made from polyester fabrics or polymer-coated rigid media including: Aluminum Panels and Inserts, Hardboard and Wood Plaques, Tile, Mugs, Acrylic, Glass, Slate, Polyester Fabric, and Reinforced Fiberglass Plastic.

Sawgrass sg500 Printer and Ink Bundle Includes:

  • Sawgrass SG500 Printer – Max Media Size 8.5″ x 14″
  • STARTER INSTALL KIT – SubliJet-UHD Inks – 4 Pack
    • Black, Cyan, Magenta, Yellow (20ml)
    • Brighter and Consistent Color
    • High Stability
  • Free One on One Setup & Onboarding – $300 Value
  • 250 Sheet Capacity
  • 2 Year Warranty
  • Lifetime Support
  • CreativeStudio Online Designer with Customizable Template Artwork – $2,000 per year value
  • Access to Sawgrass Academy: Training and Certification, Business Builder Courses, and More – $500 per year value
  • Compatible with CorelDraw X6 or later, Adobe Illustrator and Photoshop CS6 or Creative Cloud, Adobe Photoshop Elements 12 or later
  • AC 110-120 / 220-240V
  • Must download Sawgrass Print Manager (SPM) for optimal quality
  • Recommend Windows 10, Compatible with Windows 7, 8, 8.1, 10; Mac OS 10.9 or later
  • SAWGRASS SG500 & SG1000 MANUAL

Sawgrass sg1000

sawgrass sg1000

Create like never before with the new and improved Sawgrass Virtuoso SG1000 HD Product Decorating System. Sawgrass Virtuoso systems are the industry’s first and only fully integrated desktop solution designed specifically for sublimation.

The ideal printer for the growing business or ambitious entrepreneur, the SG1000 prints on media up to 11″ x 17″ with the standard tray. Or expand the max media size to 13″ x 51″ with the bypass tray. Great for apparel & soft goods. Has been updated inside out from its predecessor, the SG800. The SG1000 is backwards-compatible with all SG800 accessories.

Like all Sawgrass printers, the SG1000 performs its own automatic maintenance cycle for trouble-free printing.

Decorate a wide variety of products made from polyester fabrics or polymer-coated rigid media including: Aluminum Panels and Inserts, Hardboard and Wood Plaques, Tile, Mugs, Acrylic, Glass, Slate, Polyester Fabric, and Reinforced Fiberglass Plastic.

New Features:

  • Wifi Capability
  • Backlit LCD Screen
  • Two-Year Warranty
  • Single Roll Bar – Eliminates Paper Jams
  • Aluminum Encoder Strip – Reduces Dust Accumulation
  • Ultra-fine Printing Capabilities with 4880 x 1200 dpi
  • Brand New Processor for Faster Image Processing


Bundle Includes:

  • Sawgrass SG1000 Printer – Max Media Size 11″ x 17″
  • STARTER INSTALL KIT – SubliJet-UHD Inks – 4 Pack
    • Black, Cyan, Magenta, Yellow (20ml)
    • Brighter and Consistent Color
    • High Stability
  • Free One on One Setup & Onboarding – $300 Value
  • 250 Sheet Capacity
  • 2 Year Warranty
  • Lifetime Support
  • CreativeStudio Online Designer with Customizable Template Artwork – $2,000 per year value
  • Access to Sawgrass Academy: Training and Certification, Business Builder Courses, and More – $500 per year value
  • Compatible with CorelDraw X6 or later, Adobe Illustrator and Photoshop CS6 or Creative Cloud, Adobe Photoshop Elements 12 or later
  • AC 110-120 / 220-240V
  • Must download Sawgrass Print Manager (SPM) for optimal quality.
  • Recommend Windows 10, Compatible with Windows 7, 8, 8.1, 10; Mac OS 10.9 or later
  • SAWGRASS SG500 & SG1000 MANUAL

Epson Sublimation Printer

EPSON ET 2850

epson et 2850

Genuine Epson Ink for Genuine Epson Quality― Epson strongly recommends the use of genuine ink to ensure optimal print quality and performance. Use of non-genuine ink could cause damage not covered under the printer’s limited warranty.

  • Save time and paper — auto 2-sided printing, plus 30-page Auto Document Feeder for copying and scanning with ease
  • High-quality performance — pigment Black Claria ink for crisp black text, plus professional-quality documents, proposals and reports
  • Fast printing — 10.3 ISO ppm (black) and 4.5 ISO ppm (color) ()
  • Simple setup and navigation — 2.4″ color LCD to easily print, copy, scan and fax
  • Affordable individual ink cartridges — replace only the cartridge that runs out
  • Easy wireless — print from iPad, iPhone, Android tablets and smartphones (1); includes Wi-Fi Direct (3)
  • Hands-free voice-activated printing (2) — to print a variety of projects and documents, including your to-do and shopping lists
  • Reliable — designed for jam-free printing
  • Save space on your desktop — great performance in a compact, space-saving design

EPSON WF 2660

epson 2660

After debuting Epson’s new PrecisionCore printhead technology in the popular WorkForce WF-3640, the company is bringing the same laser-like print quality to the affordable yet feature-rich WF-2660 for small business.

The WF-2660 is more suitable for an office that doesn’t print many pages or photos per month, but want the convenience of a printer, scanner, copier and even fax machine in a single unit that you can connect to wirelessly – whether it is through USB, Wi-Fi, Ethernet, cloud-based services or even NFC (Near Field Communication). This means you can print or scan from any computer or mobile device to this machine, with a maximum print resolution of 4800×2400 dpi, and a scan resolution of 1200×2400 dpi. Its 30-sheet automatic document feeder (ADF) and auto-duplex (double-sided) feature make it indispensable in a busy office.

At just 14.6 lb (6.6 kg) and measuring 16.7″ x 22″ x 9.1″ (424mm x 559mm x 231mm), the WF-2660 is tiny compared to its closest rivals, the all-round bigger Canon Pixma MG7520 and HP Envy 7640.

That said, if your business is all about printing gorgeous photos, the Canon – with its six-ink-tank design and direct media access – is a no-brainer.

If you aren’t picky about the quality of your prints but want the connectivity of the Epson, the HP would be the way to go as it only uses two cartridges (one for blacks and one for all colors) and will be more economical to operate in the long run.

The Epson WF-2660, on the other hand, hits the sweet spot between good print quality and price, with most of the office-friendly features you need.

EPSON WF 7710

convert epson printer to sublimation printer

A multifunctional sublimation printer, the EPSON Workforce WF-7710 allows you to work with a variety of printing fabric materials, has a 4.3-inch touchscreen control panel that you can use to adjust the quality/resolution of the images quickly and it requires less power than other sublimation printers available on the market.
Boasting an impressive 250-sheet tray, it is perfect for those wanting to print a large number of prints at one time. It also has the ability to print borderless prints, has wireless connectivity and can work on surfaces up to 11” by 17”.

One thing to consider with this printer, however, is that its printing speed is considered quite slow – especially when you are printing a large number of designs at a time. This should be expected with higher quality images but can be a downside for those wanting to use it for commercial purposes. If you do want to print them quicker, perhaps one of the other EPSON models is more appropriate for your needs

Mitsubishi Sublimation Printer

Mitsubishi CP-D70DW

mitsubishi sublimation printer

One of the biggest sublimation printers out there (weighing approximately 26 pounds), the Mitsubishi CP-D70DW isn’t the most aesthetically pleasing printer available on the market.

It is, however, one of the most functional and is known for being very reliable.

This model is popular for those working in the commercial field, who want to use it for events (e.g. photobooths) because of fast it prints.

One downfall to consider with this sublimation printer however, is that it does not have any memory card slots or physical controls. This means that you have to have the printer connected to your computer at all times. This might make it less appealing for those wanting a sublimation printer that has wireless connectivity.

This is an important consideration, but due to the quality of images it produces and the impressive speed at which it delivers them (8.4 seconds for 6” by 4” prints), is one that many people will compromise on. It can also print out A4 designs in 77 seconds and 6” by 9” prints in approximately 33 seconds. It is not built for design, it is built for functionality.

Sublimation Paper

best sublimation paper

Sublimation paper isn’t a one size fits all. What printer and ink are you using, the gel ink will work better with one paper and the other inks will work better with another paper. Also what material you are pressing onto could make a difference, polyester may work better with a high release paper and aluminum may work better with something else. 

If there was one best there be only one paper out there.

Many factors.

Printer – some papers may not come in your printer size
Substrate – some papers are meant for fabric, some for hard goods, some for both
Location – some papers may not be available

Sublimation Paper – Forum Answers

DesignBundles Forum

What sublimation paper do you use?

“I use A-SUB 125G sublimation paper 41 which I also purchase from Amazon:blush:
-Brittany

“I use A-Sub 125 and love it! Purchased on Amazon.”
-Julia_R2

“I use A-Sub paper from Amazon.”
-Becky D.

“A-Sub 125g paper”
-Deena_D

“I also buy my TexPrint R Sublimation Paper – 110 Sheets – 8.5″ x 11″”
-April H

“Paper: A-Sub”
-BartonMarket

“I love Joto Sublimation paper.”
-Tara_P1

A-SUB from Amazon
-Juliana_F

A Sub paper is a popular choice for the quality, price, and availability through Amazon.

sublimation paper a sub

Beaver Paper TexPrintR is another great quality choice available through Amazon.

TexPrintR Paper Beaver sublimation paper

 

These are really great options for transfer paper. How do I choose the best sublimation paper?

The Best Sublimation Paper Quality Comparison

Whether you are just starting out in your sublimation printing adventure or a seasoned sublimator looking into changing your sublimation paper, we will help you narrow down what the best sublimation paper is. We compare five (5) sublimation papers and show you the actual transfers and final pressed images so you can see for yourself what the differences are. 

There are many sublimation papers to choose from and doing the research can take hours and days. You can read the reviews on buyer’s feedback, read the reviews on sublimation groups, and listen to the pitches from the manufacturers themselves. All this information can make your head spin and you may be more confused than getting closer to finding which paper to get. 

After you spend so much time doing the homework and researching which sublimation printer is the best one, which ink to use, then you know choosing the right sublimation paper can play a big role in what your final, pressed sublimated projects will look like. 

So this comparison and review of the sublimation papers should help you decide what the best sublimation paper is based on actual printed transfers and final pressed sublimation blanks.

We have several reasons for doing this comparison and review of the most widely used sublimation papers. 

  1. For our business, we have been using Texprint-R for but we’re always open to trying, learning, and finding something that may be better.
  2. We want to save you some time by showing you how each sublimation paper performs for what they are designed for. Instead of listening to or reading about what each sublimator likes, we are going to show you what the actual printed sublimation blanks look like so you can decide for yourself.
  3. We want to save you money too! We purchased all these sublimation papers so you don’t have to. We are doing the printing so you don’t have to waste your sublimation ink to find the best paper. 

What We Used To Compare Sublimation Papers

1. Sublimation Papers

To help you choose which is the best sublimation paper, we are comparing the five most popular sublimation papers that a lot of sublimators use. The five papers we purchased to use for our comparison testing are: Printers Jack for Light Colors, A-Sub 105G, Epson DS Transfer Multi-Use Paper, Koala Sublimation Paper, and Texprint-R Desktop Sublimation Paper for Ricoh. We used the 8x5x11″ size for this testing.

Printers Jack For Light Colors

The backside of this sublimation transfer is blue so there is no confusion as to which side is the one that you print on. This is a plus because if you’ve ever made a mistake on printing on the wrong side of the paper, it is a complete waste of time, paper, ink, and sublimation blank. 

In the US, it is available in three sizes: 11×17”, 13×19”, and 8.3×11.7”. You can choose which size to get according to your sublimation blanks, printer, and heat press.  

sublimation paper printers jack

A-Sub Sublimation Paper

A Sub is available in 105g and 125g weights. The 105g is thinner than the 125g paper.. The thicker paper is made for designs with deep, heavy colors while the lighter paper is for designs with lighter colors.

We chose the 105g because it was in stock and the 125g was out of stock at the time of our purchase. 

The backside of this paper has a faint A-Sub watermark. This is helpful because you can see which side to print on. 

sublimation paper a sub

Epson DS Transfer Multi-Use Paper

This Epson DS Transfer Multi-Use Paper came with our newest sublimation printer, the F170 so we decided to test it. It has a matte surface and feels as thick as the TexPrintR paper. According to the Epson website, it is made from Alpha Cellulose Paper with a thickness of 4.5 mil and weighs 85gsm. It is made for a wide variety of sublimation substrates including textiles and hard substrates. It also has a high ink transferability. 

The backside of this sublimation paper is not marked and it is white, just like the front, printable side. The only difference is that the front is brighter white. So you will have to look hard to figure out which is the front and which is the back. 

Koala Sublimation Paper

The backside of this sublimation paper is blue so you can quickly tell which side is the printable side. There seems to be a newer version of this paper now as the packaging that’s available is different and the back has a watermark instead of the color blue. The manufacturer said it is the same except for packaging. 

One thing we noticed with this paper is that it is the thinnest of the five we tested. Our printer picked up two sheets at a time and one jammed.  

sublimation paper koala

TexPrintR & TexPrint DT Heavy 

This paper is what we have been using for our business for years because it has given us consistent results. We have been happy with the colors and have not had any problems with getting it from our suppliers. But since there are other sublimation papers available, we are always open to trying new papers…which is one of the reasons why we are doing this comparison testing.

It has the Texprint watermark on the back so we always know which side is the printable side. It comes in multiple sizes including the small mug sizes (3.5×9” and 4×9.5”), letter, legal, tabloid (11×17”) and 13×19”. 

2021 update: TexPrintR has been rebranded to TexPrint DT Heavy. They are the exact same paper.

TexPrintR Paper Beaver sublimation paper

2. Software and Design

The design we used is our original creation using Adobe Photoshop, 300ppi, and in RGB color mode. This format is what you will be using for your own sublimation designs in order to have the best pressed outcome. 

Although there are other design softwares you can use for sublimation, Adobe is our favorite as it is capable of handling professional photography images that we use for our sublimation designs.

This is our own design that we used to compare the sublimation papers. We made it so it is bright, colorful, vivid, and has a wide range of the colors. 

best sublimation paper design

3. Sublimation Blank

For this comparison, we chose to use a hard substrate: a Unisub Hardboard 4×4” Coasters with a cork backing. This is a drink coaster made specifically for sublimation. It has a glossy white surface where the sublimation design goes.

We chose this blank for our sublimation printer comparison because it has a bright white surface which, in our own personal business experience, sublimates well and is very affordable. 

sublimation blank

4. Sublimation Printer, Ink, Print Settings

We used our Sawgrass SG800 Sublimation Printer with the Virtuoso SG800 Sublijet HD Ink. This printer is an actual sublimation printer rather than an inkjet printer converted for sublimation

The sublijet HD ink installed in our SG800 is the only ink that is recommended by Sawgrass to be used in their printers in order for the Sawgrass Print Manager (SPM) to work correctly. SPM is the color management software used to produce the most accurate cfolors as it has its own ICC profile for the sublijet inks.

The Sawgrass SG800 has been retired and replaced with the Sawgrass SG1000 with a few updated features.

For the SPM settings, we used:

Price Comparison Of The Sublimation Papers

Now let’s compare the prices of each sheet of paper. Just remember that prices can fluctuate based on many factors such as availability, additional shipping costs, and where you purchase your papers from. For this comparison chart, we used the actual cost of what we paid for the pack of 8.5×11” paper divided by how many sheets each pack contained. 

Sublimation PaperOur Cost Per PackSheets Per PackCost Per Sheet
A-Sub 105G$1815012 cents
Koala$1410014 cents
Texprint-R$1711015 cents
Epson$1810018 cents
Printers Jack$1910019 cents

Printed Sublimation Transfers

After printing the design on our test papers, there were not any big differences that caught our attention at first glance. Judge for yourself, can you spot any major differences on these printed sublimation transfers?

sublimation paper comparison

Upon closer inspection, some differences were found. The image on the Koala paper is overall lighter or less vibrant than the other four papers. The vibrancy difference between all five sublimation papers is subtle so it may be negligible in the end. 

sublimation paper vibrancy

The major difference we saw when we looked closer is that two of the five papers had some ink splatters and smearing. Printers Jack and A-Sub have some red ink splatter on the color wheel. As you can see, there is a lot more smearing on the Printers Jack printed transfer as compared to A-Sub. 

Heat Press Pressing Method

We have a GeoKnight DK20S Swing Away Heat Press that we use for our business and is also what we used for this testing. We prepressed our Unisub Coasters for about 10 seconds before taping the designs on them.

If you’ve noticed, there can be a wide range of recommended heat press temperatures and pressing times for the same sublimation blanks. For example, the manufacturer’s website recommends 385°F for 1:00-1:10 while my supplier recommends 400°F for 1:00. 

It all comes down to finding what time and temperature works for you because it all depends on type of heat press, humidity of your environment, and amount of substrate you’re pressing at one time. 

So for us and based on our experience with pressing these coasters, we found that 400°F for 1:10 with a medium pressure is what works when we press more than 4 coasters at the same time. 

The Results: Pressed Sublimation Blank Quality Comparison

After pressing the images on the blank sublimation coasters, let’s study and compare them to each other. 

First, let’s take a look at the color bars. As you can see in the image below, all the colors look pretty much the same and nothing makes one stand out more than the other. The reds are reds instead of having an orange tint, and the blacks are black instead of dark brown.

sublimation blank quality

Now let’s look at the vibrancy of the butterflies. Image 4 above showed that the printed transfers had a subtle difference where Texprint was the more vibrant transfer while Koala was lighter than the rest.

Here are the images of the actual pressed sublimation blanks: the paper transfers on top and the pressed sublimation blank on the bottom. There is not a big difference between them all. Even when the Koala transfer was lighter, the pressed image is still acceptable.

Remember the red ink color splatter or smudge on the printed transfers from the Printers Jack and A-Sub papers (image 5 above)? Here is a close up picture of the pressed transfer. As you can see, the color smudges are very apparent and cannot be ignored.

sublimation blanks quality comparison pressed

What Is The Best Sublimation Paper? Quality Comparison Results

Based on testing the five sublimation papers: A-Sub, Epson, Koala, Printers Jack, and TeXprintR, we found that TexPrintR seems to be the best sublimation paper and Epson comes in second for various reasons. 

TexPrintR (TexPrint DT Heavy)

best sublimation paper

TexPrintR has been rebranded to Texprint DT Heavy. The manufacturer changed the name but the paper is still the same. It is made by Beaver Paper (a Koehler Paper Group) and made with a Clay coating to accept the sublimation colors of the Sawgrass Virtuoso (formerly Ricoh) and Epson F500 series printers. 

Epson Sublimation Paper

Epson comes in 2nd place for us because of the cost. It is the most expensive based on the per sheet price but will not hesitate using it as an alternative to the TexPrintR (now called TexPrint DT Heavy).

Koala, A-Sub, and Printers Jack

KoalaA-sub, and Printers Jack did fairly well but we had a few hiccups with them. They are not bad by any means and some sublimators are happy with them. We just need to do more testing to see if these issues iron themselves out.

3 Best Sublimation Design Software

sublimation printing design software

Sublimation printing uses heat to bond dye with the fabric on a molecular level. You can use this method on everything from t-shirts to mugs. Before you can print out a design, you need software to make or edit the image. Choosing the best sublimation printing software will help you create stellar prints!

The best sublimation printing software includes options like Adobe Photoshop, Adobe Illustrator, and CorelDraw. This software provides tools for downloading, editing, mirroring, and printing designs.

What is Sublimation Software?

Sublimation software allows you to create or edit the design you want to apply to a shirt or other item. As with any print, the design process plays a crucial role in the quality of the finished product! For the best designs, you will want to work with good design software.

The quality of the prints does depend on the quality of the design.

Good sublimation software provides intuitive design tools, the ability to make super precise and accurate images, and photo editing software. Design software lets you create or customize unique, professional-looking images or lettering for your prints. Ideally, it also comes at a reasonable price!

Another factor to consider is whether or not the software can offer both raster and vector graphic editing tools. Raster images use thousands of tiny pixels to create images. Most photos use this design method.

Vector graphics use equations instead of a set number of colored dots to make images. The angles and shapes created in this kind of editing will automatically resize and work well for lettering and other images.

Finally, you need your design software to offer ICC profiles. An ICC profile helps create a universal understanding of what colors should look like. It is created by the International Color Consortium.

Why does this matter? The way computer screens and human eyes interpret color can vary a lot! Plus, different printers may mix color shades in different ways. The ICC profile will help you understand the input and output of colors used by your computers and your printers.

1. Adobe Photoshop

Adobe Photoshop is well known among creators for being the go to solution for design and color correction.

 

2. Canva

Free Design Tool: Presentations, Video, Social Media | Canva

3. Adobe InDesign

Adobe InDesign is the industry-leading layout and page design software for print and digital media. Create beautiful graphic designs with typography from the world’s top foundries and imagery from Adobe Stock

 

Pros and Cons of Screen Printing 

Cracks and Peels after several washes

High quality with raised designs

Simple designs 

Very consistent, easy to make mass quantities 

Cost-effective for mass quantities, but the cost varies based on the size and complexity of the design.

Works better with a few colors 

Requires a lot of setup time

The same designs are easy to make in large quantities 

100% Cotton Shirts only

Special effects-Glitter inks 3 D effects 

One or two color designs on contrasting shirt colors

Pros and Cons of Sublimation Printing 

Sublimation lasts longer than screen-printed designs and is durable. But you must use a high polyester fabric, which some people find limiting. 

It lasts as long as the fabric

High quality with vivid colors and more details 

More complex designs

Consistent but requires a new sublimation print each time

Equipment is pricey at first, but lower order costs. Cost-effective for custom orders

Easy to make with multiple colors 

A little setup time

Large quantities and smaller quantities are quickly done

100% Polyester shirt, or a minimum of 65% polyester for best results

Special effects-Siser Glitter 

Detailed multi-colored designs on white or light-colored shirts

Tips and Tricks to create clothing and ceramics through sublimation?

Copy paper or matte paper instead of sublimation paper?

We recommend everyone to review the quality of different transfer paper results. You do not want to have any poor quality products if you want to have a successful business.

If you find that the quality results are ok, then using copy paper or matte paper may be an inexpensive option.

Try to coat the substrate with polyester coating

Applying a polyester coating from NGOODIEZ on cotton or on mugs, ceramics, metal, wood, glass, phones cases, leather, tumblers will create a sharper and more vibrant print during the heating process. As mentioned in the materials section above, in order for the ink to be absorbed properly into the material, it must either be a blend of synthetic materials or polyester. If you want to use ceramic, you can get a sublimation blank that’s already coated.

Use heat-resistant tape for hard substrates (such as a mug)

When you use heat-resistant tape, ensure that you don’t tape it across the design as it could cause damage to it. Wrap the paper around and fastened it at the edge, away from the image.

How to prevent washed-out designs

If you do not allow the press enough time to apply pressure or the heating is not adequate on the press, your design will not take to the material correctly. You might also have to increase the amount of pressure that the press is putting onto the fabric (or if you are creating a mug, for example, you will have to ensure that the paper is tightly wrapped around it).

Print the image bigger than the object (roughly 6mm larger)

This allows for a margin of error that can easily be fixed if it occurs. If you print it smaller, then the print won’t fit nicely onto the fabric or the mug, allowing for a lot of white space. Similarly, any errors that occur will be more noticeable.

Pros and Cons of sublimation printing

So what are the pros and cons that come with how sublimation printing works? To help you to decide whether it is the right printing method for you, here is a quick list:

The pros

Gives you the option to personalize and customize

A large plus point of sublimation printing is the fact that it allows you to personalize what you are printing. You can modify the size and quality of the image that you are printing and fix any errors that occur digitally on the printer itself. This freedom allows you to get creative and make your ideas truly come to life in a way that isn’t possible through other methods.

Can be done quickly

This makes it incredibly convenient for anyone wanting to bring a design to fruition in a strict deadline. As it uses technology, it can be done a lot quicker than other methods that would require more human power. However, as a heat press needs to be accurate, the process will have to be monitored to ensure that the designs are being produced at the same level of quality each time.

Create high-quality designs

The quality of the designs produced through sublimation printing tends to be a lot better than other forms of printing. The vibrancy is generally impressive, as is the DPI – depending on the printer you have purchased.

Create designs that will last

The print that is produced by sublimation will not fade or peel, unlike other designs that are printed. Sublimation ink is absorbed, rather than remaining as a layer on top of the fabric. Now you can wash the item of clothing as many times as you want without having to worry.

The cons

Unfortunately, like any form of printing, sublimation has a few disadvantages that are worth considering before investing in a machine. 

Ghosting

Ghosting occurs when the transfer paper shift during the pressing process. The print will then have a light fade beside it (that looks like a ghost) or will be blurry. Adding time and effort to the process, this issue will happen if the right amount of pressure isn’t applied or if the ink on the paper is not dry during the process. In order to stop this from happening, you should make sure that the ink is dry and that the right level of pressure is put on the fabric when it is being pressed.

White creasing

Another issue that sublimation printing can cause is white creasing. If there are any areas that the design has not reached, it creates white creases. This can occur if there is any moisture on the transfer paper or if any areas of the garment are folded. The most common places that are affected by the white marks are under the arms and along seams. This creates a piece of clothing that’s of less quality and will result in the t-shirt becoming unsellable.

Color mismatch

The design that you have created on your computer will be displayed in RGB mode, whereas the printer will print your design in CMYK mode. This means that the colors won’t be exactly the same once they are printed, as they appear on the screen. In order to improve, you can ensure that the correct settings are adjusted on the printer or you can use RIP software. RIP software is a good way of checking if any of the color has spotted. You will have to consider, however, that with all forms of printing, even though the image will be of a good quality, it won’t exactly be the same vibrancy as that of the one that exists on the screen.

What’s the difference between sublimation printing and digital printing?

The main difference between the two is that digital printing can print a design onto polyester, silk and cotton (to name a few). Alternatively, sublimation printing is only appropriate for polyester, nylon, lyrca and other man-made synthetic fibers. Also, sublimation printing uses heat, unlike digital printing in order to transfer the design onto the material.

Sublimation printing is aimed at producing high-quality designs that are durable, whereas, digital printing creates designs that aren’t fully absorbed by the paper that’s used.  Often, this can lead to cracks in the color. It is also considered more expensive in comparison to sublimation printing and produces more waste due to the liquid it uses. However, this isn’t always the case and it can create high-quality designs if the right printer is purchased.

The form of printing you choose will depend on the products that you are creating. Each are great forms of printing and there is a variety of technology available for both on the market. It is important to weigh up the pros and cons of each when deciding and thinking about what your goals are – then the type of printing that you need will become clear.

Conclusion

This has been a brief guide into what is sublimation printing and a quick explanation answering:

How does sublimation printing work?

What is the best dye sublimation printer is for your needs?

What supplies do you need?

What fabric you need for the best sublimation printing?

Facts and hacks about sublimation printing.

What’s the difference between sublimation printing and digital printing?

Sublimation printing is a great choice for those wanting to create both clothing and other materials with full color and high-quality graphics. There is hardly any downtime, which results in each of the creations being profitable (if you are selling them to customers) and it allows for as much product to be created as you want.

Economical?

It is one of the most economical printing processes available as, if you already have a computer, you can invest in a sublimation printer that connects via wireless connectivity, then will only have to purchase the inks and the transfer paper.

The most expensive part of the process will be purchasing the heat press, which is a consideration when you are thinking about starting sublimation printing. Generally, however, a good quality sublimation printer is affordable for many.

How to add profit?

Adding profit into your business will be essential to a successful business. Fulfilling custom orders is a great way to increase profit. 

This customization will allow you to fully fulfill a customer’s needs and allows you to produce a variety of designs to suit all tastes. A quick and easy process, it allows people to bring their creations that they have made on the screen to reality.

How to price custom products?

Pricing your products and custom order products is important to get right. You’ll need know how long everything takes. How much do your materials cost? How much mark-up is necessary to make your business profitable and worth your time.

Problems to consider

Process

There are, however, a few cons that come with sublimation printing that you should consider. Two of these issues – ghosting and white creasing, can be easily corrected because this is a human error rather than a problem with the sublimation printer.

The piece of clothing or product should have the correct amount of pressure and should be checked before the design is put onto it. Similarly, if there are any pieces of dust or excess material on the fabric before you put the design onto it, it should be removed by using a lint roller. If not, it will cause the ink to not correctly transfer over to it, causing a break in the design.

Color matching

The issue with color mismatch will always be relevant to printers as the colors you see can rarely become reality. This form of printing, however, does produce higher vibrancy and quality designs than more traditional methods. The color can also be adjusted via color correcting methods and through RIP software.

Product material

Similarly, you will have to consider the fact that only polyester and polyester-blend materials can be printed on through this method. If you want to use another material such as ceramic, it will need to be coated with a special material beforehand in order for the transfer to stick.

If you don’t want the hassle of spraying it with the coating, however, as mentioned in the hack section, a sublimation blank can be purchased that is already coated.

Roland offers premium, high-quality printers that print up to 54″ and 64″.